It’s so nice to be able to place your fabric pieces on the wall when you’re piecing or designing your quilt. I had a small design wall in my tiny quilt studio at our old house. But after gaining a little square footage at our new location (and more wall space), I decided that a larger design wall was in order.
It’s easy to do-it-yourself! Here’s how I did it.
Insulation board— I headed off to my local home improvement store to pick up some insulation board. Since I have a small car, we can’t fit the standard six feet sheets into it, But I was able to find some the perfect size … 2 x 2 foot.
Measuring the space available on my largest wall, I found making my design wall 6 feet x 6 feet would use the 2×2 boards most efficiently, and still be enough space for most of the quilts I do. So I bought 9. If you’ve got the space in your car, it’s a little cheaper to buy the 6 foot boards. But this was ideal for me.
Next I taped the boards together using heavy duty strapping tape. I did both the fronts and the backs of each seam. Duct tape will work, but it’ll show more easily through the flannel covering. The hardest part was finding an area on our floor large enough to lay them all out. A carpeted surface isn’t ideal, it’s best to do this step on a hard surface.
I found it easiest to tape my insulation board pieces in columns & then tape the columns together by rows. Hmmm…kind of like putting together a quilt.
Here it is (above) all taped together on both the front and the back sides.
FLANNEL– You’ll need a soft material (like cotton flannel) that fabric pieces will cling to to cover your insulation board. White or a soft light neutral are the best choices of color. I headed off to my local big box fabric store thinking I could find some inexpensive white wide flannel by the yard. Nope! Any other color or pattern BUT not white! Ugh!
So instead I found these white flannel sheets at a nearby Kohl’s…on sale!…perfect! This one was full size & I only used the flat sheet so the fitted sheet can be cut up and used in another project(s), like my charity baby quilts.
Sorry, I forgot to take a photo–but I laid the flannel sheet on the floor, placed the best looking (& smoothest) side of the taped insulation board on top of it, and worked folded the flannel over, trimming it as needed, and taping it to the back with duct tape. I worked the wrinkles out (taught but not too tight) as I went. You could also use a staple gun, but be sure your staples are short enough that they don’t go all the way through the board.
All that’s left to do is to mount it on your wall. How? There are a few options. You could try heavy duty sticky-back Velcro. Or picture hangers. But I chose to use drywall screws with washers. The insulation board is light weight, so I only needed about ten. They’re not pretty, but I hardly notice them. And it’s very sturdy.
You’ll notice in the photo above that I used a couple of boxes to hold it up so I could stand back and judge the placement on the wall before I committed to it and screwed it to the wall.
Here’s a closeup of the washer & screw. The washer needs a hole large enough for the screw to fit through, but small enough to keep the screw head from going through. I imagine you could camouflage it with a dab of white paint.
I can’t tell you how helpful having a larger design wall is. I love it. Most fabric pieces stay put without assistance, but I have the option to stick pins in the fabric to insure they don’t fall off before I get the chance to sew them all together. And it only took an afternoon to do make it.
So get going and give it a try. I’m sure you’ll love yours too.
You can make yours as small or as large as you like. You’re only limited by the size of your wall and your flannel covering.
Until next time, HAPPY QUILTING!
PS: I’ve been asked about the project on the design wall in the photos. It’s a pattern by The Pattern Basket called “Star Drops” and it’s alot of fun to make. It’s made of layer cake (10″ squares) and mine is a Moda fabric by Robin Pickens called “Dandi-Annie”. Love it!💕